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Polaris

Official notice

2 Sept 2022

Last checked

2 Sept 2022

High riskHealth Canada

An official Health Canada notice concerns Polaris. On certain snowmobiles, incorrect High Density Polyethylene (HDPE) material was used to mold the top of the fuel tank. This material is not designed for use with gasoline. Over time, with exposure to gasoline and gasoline vapors, the filler neck can crack, allowing fuel leakage. Fuel leakage, in the presence of an ignition source, can result in a fire. Correction: Dealers will replace the fuel tank on snowmobiles that have not had the fuel neck insert kit installed as part of recall 2005289. Snowmobiles that already have an insert kit installed, and that experience additional cracking around the filler neck area, will also have the fuel tank replaced. Published 2022-09-02.

What to do now

Please see corrective actions section below

Recall number

71977

Official notice

2022-09-02

The hazard

On certain snowmobiles, incorrect High Density Polyethylene (HDPE) material was used to mold the top of the fuel tank. This material is not designed for use with gasoline. Over time, with exposure to gasoline and gasoline vapors, the filler neck can crack, allowing fuel leakage. Fuel leakage, in the presence of an ignition source, can result in a fire. Correction: Dealers will replace the fuel tank on snowmobiles that have not had the fuel neck insert kit installed as part of recall 2005289. Snowmobiles that already have an insert kit installed, and that experience additional cracking around the filler neck area, will also have the fuel tank replaced.

How to check if you're affected

Compare the VIN on your vehicle against the official list. If your VIN is listed, follow the official notice.

Recall Numbers

71977

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Affected products

Product 1

Year: 2004, Make: POLARIS, Model: INDY 340 CLASSIC

Product 2

Year: 2004, Make: POLARIS, Model: 550 INDY

Product 3

Year: 2004, Make: POLARIS, Model: INDY 500

Product 4

Year: 2004, Make: POLARIS, Model: TRAIL TOURING

Product 5

Year: 2004, Make: POLARIS, Model: 700 RMK

Product 6

Year: 2004, Make: POLARIS, Model: 600 RMK

Product 7

Year: 2004, Make: POLARIS, Model: SPORT TOURING

Product 8

Year: 2004, Make: POLARIS, Model: 700 XC SP

Product 9

Year: 2004, Make: POLARIS, Model: FRONTIER CLASSIC

Product 10

Year: 2004, Make: POLARIS, Model: FRONTIER TOURING

Product 11

Year: 2004, Make: POLARIS, Model: 700 PRO X

Product 12

Year: 2004, Make: POLARIS, Model: 800 CLASSIC TOURING

Product 13

Year: 2004, Make: POLARIS, Model: 600 CLASSIC TOURING

Product 14

Year: 2004, Make: POLARIS, Model: 340 TOURING

Product 15

Year: 2004, Make: POLARIS, Model: 700 SWITCHBACK

Product 16

Year: 2004, Make: POLARIS, Model: 600 PRO X2

Product 17

Year: 2004, Make: POLARIS, Model: 800 RMK

Product 18

Year: 2004, Make: POLARIS, Model: TRAIL RMK

Product 19

Year: 2004, Make: POLARIS, Model: 800 XC SP

Product 20

Year: 2004, Make: POLARIS, Model: 700 CLASSIC TOURING

Product 21

Year: 2004, Make: POLARIS, Model: 800 PRO X2

Product 22

Year: 2004, Make: POLARIS, Model: 800 PRO XR

Product 23

Year: 2004, Make: POLARIS, Model: 700 PRO X2

Product 24

Year: 2004, Make: POLARIS, Model: 600 XC SP

Product 25

Year: 2004, Make: POLARIS, Model: 700 CLASSIC

Product 26

Year: 2004, Make: POLARIS, Model: 800 SWITCHBACK

Product 27

Year: 2004, Make: POLARIS, Model: 500 XC SP

Product 28

Year: 2004, Make: POLARIS, Model: 800 PRO X

Product 29

Year: 2004, Make: POLARIS, Model: 800 CLASSIC

Product 30

Year: 2004, Make: POLARIS, Model: 550 PRO X

Product 31

Year: 2004, Make: POLARIS, Model: 500 CLASSIC

Product 32

Year: 2004, Make: POLARIS, Model: 600 CLASSIC

Product 33

Year: 2004, Make: POLARIS, Model: 600 SWITCHBACK

Product 34

Year: 2004, Make: POLARIS, Model: 600 PRO X

Product 35

Year: 2004, Make: POLARIS, Model: INDY 340

Product 36

Year: 2004, Make: POLARIS, Model: SUPERSPORT

Product 37

Year: 2005, Make: POLARIS, Model: 900 FUSION

Product 38

Year: 2005, Make: POLARIS, Model: 800 SWITCHBACK

Product 39

Year: 2005, Make: POLARIS, Model: INDY 500

Product 40

Year: 2005, Make: POLARIS, Model: 600 SWITCHBACK

Product 41

Year: 2005, Make: POLARIS, Model: 600 CLASSIC

Product 42

Year: 2005, Make: POLARIS, Model: 500 CLASSIC

Product 43

Year: 2005, Make: POLARIS, Model: 500 XC SP

Product 44

Year: 2005, Make: POLARIS, Model: SUPERSPORT

Product 45

Year: 2005, Make: POLARIS, Model: RMK

Product 46

Year: 2005, Make: POLARIS, Model: INDY 340 CLASSIC

Product 47

Year: 2005, Make: POLARIS, Model: SWITCHBACK

Product 48

Year: 2005, Make: POLARIS, Model: 550 INDY

Product 49

Year: 2005, Make: POLARIS, Model: INDY 340 TOURING

Product 50

Year: 2005, Make: POLARIS, Model: TRAIL RMK

Product 51

Year: 2005, Make: POLARIS, Model: TRAIL TOURING DELUXE

Product 52

Year: 2005, Make: POLARIS, Model: 800 TOURING

Product 53

Year: 2005, Make: POLARIS, Model: 600 XC SP

Product 54

Year: 2005, Make: POLARIS, Model: 600 TOURING

Product 55

Year: 2005, Make: POLARIS, Model: 600 RMK

Product 56

Year: 2006, Make: POLARIS, Model: 600 HO SWITCHBACK

Product 57

Year: 2006, Make: POLARIS, Model: FST SWITCHBACK

Product 58

Year: 2006, Make: POLARIS, Model: 600 HO RMK

Product 59

Year: 2006, Make: POLARIS, Model: SWITCHBACK

Product 60

Year: 2006, Make: POLARIS, Model: RMK

Product 61

Year: 2006, Make: POLARIS, Model: 900 FUSION

Product 62

Year: 2006, Make: POLARIS, Model: FST TOURING

Product 63

Year: 2006, Make: POLARIS, Model: 600 HO FUSION

Product 64

Year: 2006, Make: POLARIS, Model: FS CLASSIC

Product 65

Year: 2006, Make: POLARIS, Model: FS TOURING

Product 66

Year: 2006, Make: POLARIS, Model: FST CLASSIC

Product 67

Year: 2007, Make: POLARIS, Model: 600 HO SWITCHBACK

Risk / hazard

On certain snowmobiles, incorrect High Density Polyethylene (HDPE) material was used to mold the top of the fuel tank. This material is not designed for use with gasoline. Over time, with exposure to gasoline and gasoline vapors, the filler neck can crack, allowing fuel leakage. Fuel leakage, in the presence of an ignition source, can result in a fire. Correction: Dealers will replace the fuel tank on snowmobiles that have not had the fuel neck insert kit installed as part of recall 2005289. Snowmobiles that already have an insert kit installed, and that experience additional cracking around the filler neck area, will also have the fuel tank replaced.

Where it was sold

The source does not list specific retailers. See the official notice for where affected products were sold.

Location 1

CA · Canada

Affected area 1

CA · Canada

Company & contacts

Brand

Manufacturer

Not provided

Phone

Not provided

Brand: Polaris.

Source & status

Source

Health Canada

Tier

official

Category

VEHICLES

App estimate

high

Recall details

Recall number

71977

Source tier

official

Documents, notices & source

See the official notice and source documents for full details.

View full official notice
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