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4 Fr. Single lumen powerpicc catheters

Official notice

28 Aug 2025

Last checked

28 Aug 2025

Critical riskHealth Canada

An official Health Canada notice concerns 4 Fr. Single lumen powerpicc catheters. BD has seen an increase of material fatigue leaks on the 4 Fr. Single lumen PowerPICC catheters in specific geographies. BD has conducted a comprehensive investigation, and we have identified that three lots of resin used to extrude the tubing material exceeded our supplier's specification for a material property called Melt Flow Index (MFI). Our investigation has shown that higher MFI could lead to increased material fatigue leaks. All of the extruded catheters meet BD specifications for dimensions and mechanical properties; however, BD is removing all product from the field that was extruded from resin that exceeded the supplier specification. BD has identified two additional contributing factors to the increase in material fatigue leaks we are seeing on 4 Fr. Single lumen PowerPICCs in some geographies. These factors are securement system type and catheter insertion and dressing. Based on further investigation, BD is expanding the product removal to include additional lots of products and clarifying its instructions for customers. Recall start date: May 20, 2025 Published 2025-08-28.

What to do now

Contact the manufacturer if you require additional information.

Recall number

77138

Official notice

2025-08-28

The hazard

BD has seen an increase of material fatigue leaks on the 4 Fr. Single lumen PowerPICC catheters in specific geographies. BD has conducted a comprehensive investigation, and we have identified that three lots of resin used to extrude the tubing material exceeded our supplier's specification for a material property called Melt Flow Index (MFI). Our investigation has shown that higher MFI could lead to increased material fatigue leaks. All of the extruded catheters meet BD specifications for dimensions and mechanical properties; however, BD is removing all product from the field that was extruded from resin that exceeded the supplier specification. BD has identified two additional contributing factors to the increase in material fatigue leaks we are seeing on 4 Fr. Single lumen PowerPICCs in some geographies. These factors are securement system type and catheter insertion and dressing. Based on further investigation, BD is expanding the product removal to include additional lots of products and clarifying its instructions for customers. Recall start date: May 20, 2025

How to check if you're affected

Compare the product name and identifiers below with the item you own. Follow the official notice if they match.

Recall Numbers

77138

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Affected products

Product 1

Affected products - PowerPICC Solo Catheter, Sl, Nitinol Guidewire, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3194335

Product 2

Affected products - PowerPICC Solo Catheter, Sl, Nitinol Guidewire, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3194355

Product 3

Affected products - PowerPICC Solo, Basic Tray With Sherlock* Stylet And Microintroducer, Lot or serial number - REJQ0411, Model or catalogue number - 9194118

Product 4

Affected products - PowerPICC Solo, Basic Tray With Sherlock* Stylet And Microintroducer, Lot or serial number - REHV0263, Model or catalogue number - 9194118

Product 5

Affected products - PowerPICC Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REHY2815, Model or catalogue number - 1174118

Product 6

Affected products - PowerPICC Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJS4488, Model or catalogue number - 1174118

Product 7

Affected products - PowerPICC Solo Catheter, Sl, Ss Guidewire, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3194155

Product 8

Affected products - PowerPICC Solo2 Catheter, Full Tray, Lot or serial number - REHY1261, Model or catalogue number - 6194108

Product 9

Affected products - PowerPICC Solo2 Catheter, Full Tray, Lot or serial number - REHV1380, Model or catalogue number - 6194108

Product 10

Affected products - PowerPICC Solo2 Catheter, Full Tray, Lot or serial number - REJR2094, Model or catalogue number - 6194108

Product 11

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REGZ1397, Model or catalogue number - 3174118

Product 12

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REHQ1835, Model or catalogue number - 3174118

Product 13

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REHP1760, Model or catalogue number - 3174118

Product 14

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REHP2603, Model or catalogue number - 3174118

Product 15

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REJT1310, Model or catalogue number - 3174118

Product 16

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REJN1059, Model or catalogue number - 3174118

Product 17

Affected products - PowerPICC Catheter Standard Guidewire Basic Kit, Lot or serial number - REGT2997, Model or catalogue number - 3174118

Product 18

Affected products - PowerPICC Catheter Standard Guidewire IR Basic Kit, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3174135

Product 19

Affected products - PowerPICC Catheter Standard Guidewire IR Basic Kit, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3174335

Product 20

Affected products - PowerPICC Catheter Standard Guidewire IR Basic Kit, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3174155

Product 21

Affected products - PowerPICC Catheter Standard Guidewire IR Basic Kit, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3174355

Product 22

Affected products - PowerPICC Solo Catheter, Sl, Basic Tray W/Microintroducer/Flexura Guidewire, Lot or serial number - REJP0843, Model or catalogue number - 3194118

Product 23

Affected products - PowerPICC Solo Catheter, Sl, Basic Tray W/Microintroducer/Flexura Guidewire, Lot or serial number - REJS0206, Model or catalogue number - 3194118

Product 24

Affected products - PowerPICC Solo Catheter, Sl, Basic Tray W/Microintroducer/Flexura Guidewire, Lot or serial number - REHY1654, Model or catalogue number - 3194118

Product 25

Affected products - PowerPICC, Basic Tray With Sherlock* Stylet And Microintroducer, Lot or serial number - REHQ3091, Model or catalogue number - 9174118

Product 26

Affected products - PowerPICC, Basic Tray With Sherlock* Stylet And Microintroducer, Lot or serial number - REHY2811, Model or catalogue number - 9174118

Product 27

Affected products - PowerPICC Solo2 Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJR2055, Model or catalogue number - 1194118

Product 28

Affected products - PowerPICC Solo2 Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJP4189, Model or catalogue number - 1194118

Product 29

Affected products - PowerPICC Solo2 Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJS4487, Model or catalogue number - 1194118

Product 30

Affected products - PowerPICC Solo2 Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJN3013, Model or catalogue number - 1194118

Product 31

Affected products - PowerPICC Solo2 Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJS0031, Model or catalogue number - 1194118

Product 32

Affected products - PowerPICC Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJQ2243, Model or catalogue number - 1174118

Product 33

Affected products - PowerPICC Catheter Sherlock Stylet And Microintroducer, Lot or serial number - REJN1443, Model or catalogue number - 1174118

Product 34

Affected products - PowerPICC Solo Catheter, Sl, Ss Guidewire, Lot or serial number - More than 10 numbers, contact manufacturer., Model or catalogue number - 3194135

Risk / hazard

BD has seen an increase of material fatigue leaks on the 4 Fr. Single lumen PowerPICC catheters in specific geographies. BD has conducted a comprehensive investigation, and we have identified that three lots of resin used to extrude the tubing material exceeded our supplier's specification for a material property called Melt Flow Index (MFI). Our investigation has shown that higher MFI could lead to increased material fatigue leaks. All of the extruded catheters meet BD specifications for dimensions and mechanical properties; however, BD is removing all product from the field that was extruded from resin that exceeded the supplier specification. BD has identified two additional contributing factors to the increase in material fatigue leaks we are seeing on 4 Fr. Single lumen PowerPICCs in some geographies. These factors are securement system type and catheter insertion and dressing. Based on further investigation, BD is expanding the product removal to include additional lots of products and clarifying its instructions for customers. Recall start date: May 20, 2025

Where it was sold

The source does not list specific retailers. See the official notice for where affected products were sold.

Location 1

CA · Canada

Affected area 1

CA · Canada

Company & contacts

Manufacturer

Not provided

Phone

Not provided

Brand: Bard Access, 4 Fr Single Lumen Powerpicc Catheters.

Source & status

Source

Health Canada

Tier

official

Category

HEALTH

Classification

Type II

App estimate

critical

Recall details

Recall number

77138

Classification

Type II

Source tier

official

Documents, notices & source

See the official notice and source documents for full details.

View full official notice
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